Time to go the LED Lighting way?

Designing a new lighting system?

Well, today, the LED option cannot be ignored.

Although initial costs of LEDs are still high for large scale deployment, thanks to a strong marketing push by manufacturers and greater awareness amongst users, LEDs are often coupled with commitment to saving energy.

The price of LEDs is in multiples of traditional lighting options. Is it then worth paying the extra buck for LED technology?

A comprehensive framework to evaluate use of LED technology for different contexts (application, advantages etc.) is the need of the hour. In this newsletter we attempt to point out some important parameters that could be useful in building your framework for evaluating LEDs.

LEDs are unique in several ways, mostly because of the flexibility and other advantages in various aspects over traditional lights. LEDs must be evaluated based on the relevance of these unique advantages and limitations for the usage environment.

LED Advantage
LED Limitations
Precise Control: Unlike the traditional lighting options, LEDs love to be controlled. LED lights as well as the controls for lighting work on digital logic and can achieve a far greater accuracy.

Programmable: If you have an integrated lighting strategy LEDs will simplify your work like no other lights can do. Each LED unit is programable on different parameters. This offers immense flexibility in configuring lighting systems for scheduling, dimming, daylight harvesting or any other lighting strategy.

With use of advanced controls, LEDs can be programmed to effectively respond to complex and dynamic working environments. Intelligent luminance controls or responses to utility demands are some of the examples.

Network enabled: LEDs can be efficiently networked, where the lights as individual or in cluster form interact with other clusters and generate intelligent responses. Further, LED networks can be guided to achieve specific goals like energy optimization or maintaining a specific luminous etc.

Longevity: Life of LED lights is several times higher than the conventional lighting technologies. While this works as a clear advantage in areas where it is difficult to replenish the lights after expiry, it also means a better return on the investments.

Less Heat: LEDs are also known to produce negligible heat as compared to conventional lighting technology.

Expensive: Currently, LEDs are highly expensive on a price per lumen or an initial cost basis when compared to traditional lighting technologies.

Although, LEDs are a good option when considered on a Total Cost of Ownership approach, locking in money/ investments in lighting might not mean a compelling proposition to many.

Long way to go: Scientists are working on several new approaches such as nanoimprint lithography to improve the brightness of LEDs. A break-through is expected in near future and that is when LEDs will provide serious competition to compact florescent lights.

Surprise Costs: While LED lights may need less maintenance, the circuitry that controls the lights is both costly and needs good maintenance.

Safety issues: There is an increasing concern about blue and while LED lights exceeding safe limits of the blue-light hazard in eye safety. Some practitioners do not recommend usage of LEDs in work areas.

Applications where the benefits are maximized and the problems minimized are most logical picks for deploying LED technology. Currently, LED systems on a large scale will be more effective in terms of their returns on investments in automated, networked environment as compared to static, stand-alone systems.

We hope this aggregated view of the advantages and limitations of LED technology will help you to make a more informed decision on using LEDs.

Meanwhile, interestingly, artists across the world have found a dynamic tool in LEDs to express their creative energies. Here are a few instances of some of the most creative uses of LEDs in Art….

 

 

 

 

 

In addition to art, LEDs have found to be extremely useful in several other applications with huge potential for growth. But the depth and spanse of the topic merits an eloborate, seperate note.

We will discuss some interesting, specialized applications of LEDs in future editions of e-power. Keep reading!

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Portable Engineering Assitant

Cellphone user base in India is expected to touch 350 million soon. Over half of these users are going to surf Internet, browse apps and also do some important business task through their phones. Not to be left behind in this mobile wave and keeping the long term trend in mind term trend in mind, we introduced a new series ‘App of the Month‘ since end of November.

In this newsletter we bring to you apps that aim to improve our convenience in electrical calculations. While these apps have been available for quite some time now, a quick survey amongst fellow professionals saw relatively lower awareness levels.

Some of the apps featured here are available on paid basis but the prices are not inhibitive when compared to the value and convenience offered by these apps. These apps would work like your portable engineering assistants and be a great help in becoming more productive at work!

Engineering Unit Conversion

With this straightforward app that is capable of converting over 500 engineering units it is time to drop the data sheet chunks or the endless juggling between notepad and calculator.

The Android app has a smooth intuitive spinning wheel interface that helps you to navigate through the conversion steps. The best part is the app works offline and comes for free on Android.

Engineering Unit Conversion (Android) Average Rating – 4.4

CompCalc (iPhone), Average Rating – 4.5

Voltage Drop Calculator

Voltage drop is an essential calculation for any Electrical or design engineer. This app on your mobile could add a lot of convenience in calculating voltage drops over a distance.

The apps on both, Android and iPhone versions could be extremely useful not only in calculating voltage drop over a distance but also choosing the correct wire and cable sizes according to the electrical standards.

The Android app can also be used to determine the impedance of the wire and percentage of voltage drop over a distance.

Voltage Drop Calculator (Android), Average Rating – 3.9

Voltage Drop Calculator (iPhone, Average Rating – 3.9

Fault Current Calculator

Calculating Fault Currents can be tricky. An Android app simplifies Fault Calculations by helping the user to determine the fault through the transformer. The app is available in free and premium versions. The free version takes only simple inputs and uses the formula to calculate the fault current. The premium version has many other features and can handle greater complexity in calculations.

Fault Calculator (Android) Average Rating – 4.2

Knowledge Sharing

With new technology and technique emerging everyday, LinkedIn apps serve two important objectives.

One, the LinkedIn App on phone can help you to quickly refer and grab a piece of useful information to your electrical problems. Two with the app on phone you can now post your solution and invite some expert advise on the go.

LinkedIn groups are a great way to connect, communicate and share your thoughts and ideas with fellow professionals. Now stay updated on the latest in electrical and electronics.

LinkedIn App (Android) Average Rating – 3.6

LinkedIn App (iPhone) Average Rating – 4.3

While the above apps have been reviewed to the best of our efforts the apps are updated constantly and hence may see some changes in features or functionality..

The number of apps is also increasing every day. A thorough search is recommended before downloading or purchasing any app.

Also, do let us know if you are using any other interesting apps on your mobile phones or tablets. We would be happy to share the same with other forum members on e-power.

 

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Trends to Watch in 2012

In last Janaury, we outlined some key trends for the year 2011.

On the same lines, we discussed with electrical professionals, experts and analysts to mine the trends for 2012.

In this newsletter, we carve out the ‘trends to watch for 2012’ for professionals related to electrical systems.

Year 2011 was slightly sluggish for the Indian power scenario. India continues to face significant shortages, both energy and peak to the tune of 10-12%.

  • With the nuclear plants at Jaitapur and  Koodankulam facing resistance from locals to slow progress on the overall power generation capacity in public sector, the demand still outpaces the supply. Events at Fakushima in Japan further intensified the questions on safety of nuclear power.
  • Jitters were also felt after coal mining problems in Andhra Pradesh and other regions as we still depend on black gold for more than half of our total power requirements.
  • Meanwhile, the industry, especially the large ones, have aggressively added captive power plants to insulate themselves from the ups and downs in Indian power scenario.

With the above macro-drivers in view, given below are some of the key trends that are likely to lead our work in 2012.

Advantage Automation

In 2011, we had highlighted three factors that would drive automation – Change in mindset to evaluate lifecycle costs rather than product costs, availability of technology and need to cut cost and dependencies on human resources. This and the next year, these factors driving the automation trend are likely to intensify further.

Influx of affordable automation systems and products from South East Asian countries and availability of expertise in India will see greater adaptation of automation in electrical systems. Prices of components in say temperature monitoring, lighting systems etc. have began to stabilize over the last few years.

With a mixed economic outlook ahead in 2012, cost cutting is likely to occupy the center stage. Power remains both a significant cost component as well as an opportunity to create savings. Automation will continue to be a major tool to extract cost savings from power.

Networked and Informed Power

In 2011 we saw home AC’s, refrigerators and TV’s being integrated with the web through internet. We believe a similar trend is underway in industrial systems.

Year 2012 could see some successful pilots in connecting and greater integration of electrical systems to the web. With more equipment enabled on Ethernet, the components can stream it’s performance or health through the internet from a remote location.

Electrical professionals can monitor the health of systems on the go or from some central location. However, this also means the professionals have to pick up and master new skills that allow them to take advantage of this technology.

Availability of information, as opposed to the current system that requires physical checking of equipment or component for updates, means far better control and convenience.

This also means more time for professionals in maintenance which could be now focused on getting a better performance from the system rather than a more singular focus on maintaining system uptime.

Small Opportunities for Big Gains

In 2012, we will have to mine for more number of smaller opportunities for power savings for two reasons. One, the larger ones typically cost more. Second, the sheer number of small untapped improvement opportunities that exist today in the industry is huge.

For example, retrofitting existing lighting systems for lower power consumption and better working experience could be one such area. Although it’s the AC’s or some manufacturing equipment that consumes significant share of power, the costs of upgrading or changing the same might be inhibitive in an uncertain economic environment. Peripheral opportunities of saving power like lighting systems etc. become more attractive in sluggish economic environment.

Welcome Renewable Energy

A relatively lower clarity on emerging power scenario and attractive benefits (tax as well as savings) on renewable energy, solar and wind will gain greater prominence. Many companies would be seriously looking to meet 1-5% of their total energy requirements from solar, wind or both. After initial glitches the success of wind farms in Gujarat, pockets of Maharashtra, Karnatak, Tamil Nadu etc. could translate into greater awareness and adoption of renewable energy by the industry.

Today, investments in Solar and wind energy are affordable due to reduction in overall price and the possibility of investing in relatively smaller units. In fact, solar energy is pegged to be at an inflection point in both commercial and domestic applications in the next two years. As professionals in the electrical field we need be abreast with the developments and be proactive in adopting the same to stay competitive.

We sincerely hope that the above outline helps you to extract specific action points for the year ahead. Please let us know your thoughts and feedback on the trends in 2012. We would be happy to share your ideas with other members on e-power platform.

 

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Getting the Best from your Battery

With uncertainty in grid power supply, Batteries have become an important element of electrical systems today.

A greater dependence on computers, especially in business and commerce means the performance of batteries is critical to business continuity. However, most electrical professionals often complain about batteries not meeting the promised life and frequently failing to deliver performance when it is needed the most.

A simple but systematic testing routine of batteries will help in early detection of problems before they affect performance.

Battery maintenance approach

Just like a human body, periodic checks are also required on batteries to understand its health so that remedial action can be taken before any permanent damage is done. We discuss below a set of some basic checks that should be conducted to ultimately derive best performance from batteries.

Visual Inspection

Simple visual inspection of batteries is important. Look for cracks, leaks or signs of corrosion. It helps to prevent water accumulating near battery storage area and to keep the surroundings clean.

Frequency of check: Fortnightly

Operator skill level: Basic

Voltage tests

Float voltage is a good measure of battery life. Float voltage is the constant voltage that is applied continuously to a voltaic cell to maintain the cell in a fully charged condition. The appropriate float voltage varies significantly with the chemistry and construction of the battery, and ambient temperature.

A low float voltage is an indication of undercharging. The cells will not supply to full capacity when required. Low float voltage may be caused due to sulfation. If battery tests for high float voltage, there is a possibility of overcharging. Overcharging increases the temperature and can also lead to pre-mature acid corrosion.

Frequency of check: Monthly

Operator skill level: Moderate

Current Tests

Float charging current is the DC current flowing in battery when the battery, charger and load are connected in parallel. High float current could often be read as a sign of thermal runway in future.

High float currents could be caused by short circuit or even a high float voltage. Ripple current could be caused due to faults in charging circuit often related to diode or a rectifier.  Higher ripple current can also cause heating of batteries.

Frequency of check: Quarterly

Operator skill level: Moderate

Temperature

Battery temperature is an easy measure of overall health. Higher temperatures reduce the life of battery and can damage the battery permanently in the long run. Higher temperature is just an indication of a problem and other tests are required to understand the root cause.

Frequency of check: Fortnightly

Operator skill level: Low

Specific Gravity

Specific gravity is a key parameter in battery operation. It is defined as ratio of weight of solution to the weight of equal volume of water at a particular temperature. However, specific gravity does not indicate the capacity of the battery.

Specific gravity decreases close to that of water during discharge and is at it’s highest in case of full charge. A comparison of changes in voltage and specific gravity during charging and discharge indicate the performance of the battery. However, methods to measure the same may not be practical in normal operating conditions.

Frequency of check: Quarterly

Operator skill level: Moderate

Impedance and Conductance Testing

Impedance increases with age of the battery, while conductance decreases. The test method involves applying a small AC voltage “E” of known frequency and amplitude across the cell and measuring the in phase AC current “I” that flows in response to it.

Parameters like Impedance that change with age of battery are a good measurement of State of Health (SOH) of the battery. Impedance and conductance testing are reliable, safe, accurate, fast and they don’t affect the battery performance.

They can be carried out while the battery is in use or they can be used to continuously monitor the battery performance, avoiding the need for load testing or discharge testing. Full load cycle testing carried out once every year will yield accurate information and provide an excellent baseline for impedance testing.

Frequency of check: Quarterly

Operator skill level: High

We hope these techniques take you a step closer towards achiveing the best performance from batteries and help you to ensure business continuity.

 

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Remember Everything

 

Cellphones and laptops have become our primary channel of communication with colleagues at work, friends or family. Today, capability of our gadgets can limit or strengthen our interaction. Some add-on software applications on cellphone or laptop can help to improve your productivity, significantly.

App of the month‘, is a new series in e-power featuring highly useful software applications for your laptops, workstations or mobiles. e-power is an effort to help you improve your productivity at work. With this series we hope to take it to next level. All featured applications are selected through an intelligent research process and we hope you find them useful.

As we use less and less of paper, our work tables are neater but the computer desktops have got cluttered. Computers and mobiles have fundamentally altered the way we work. But switching to these digital media have also thrown up challenges in organizing information.

Online note taking tools like Evernote or Onenote can solve the challenge of collecting, organizing, managing and sharing information using a single platform. With these tools you have a paper note-book like experience across mobile and laptops.

We review Evernote, a leading ‘note’ making and archiving tool with 11m users worldwide. Microsoft Onenote is a simillar tool available with the MS-Office suite.

What is a note?

A ‘note’ could be anything. A text, address, photograph, scanned image, attached file with some text and table or any of these combined with each other. A ‘note’ can be tagged, arranged into different notebooks or folders, searched by any of these or the content inside the note.

Evernote allows you to create a note from a desktop application, a web based application (if you are not on your machine), a mobile phone or a tablet. Every piece of information added or updated from any of the devices is backed-up on the web.

Clip to Evernote‘ is another highly useful function. For using this utility, one has to just install a add-on for your Internet browser. Say, you are reading an article on the web and there is a piece of information: a paragraph or a photo that you want to save for future reference. With Evernote all you have to do is select the paragraph or photo and just ‘Clip to Evernote’.

Evernote Web Clipper

You can then access, edit, annotate this clipped information from your mobile, desktop or web.

Remember White-boards, Slides,Book pages or Furniture designs …..

Evernote account come with an email address. Say, you are at a presentation in a conference and you really like this slide in the presentation. Well, take a snap and mail it to your Evernote email address. This way you can save the notes, diagrams on your white boards, hand-written notes from sticky notes or notebook, travel expense receipts, important documents like passport etc. or any other thing useful for future reference.

Remember Travel expenses, Emails, Project notes or Engg. Drawings ….

Evernote can be integrated with several other software tools that we use everyday. For example, integrating it with Outlook allows you to directly clip and send paragraphs from mails to Evernote. Other interesting add-ons include Click.to, Nozbe (project management software), Expensify (expense management tool). You can access the whole list here.

         

Evernote website has a section on how professionals from different fields are using it to improve their productivity.So, get on to a note making application and remember everything!

 Evernote Peek for exam preparations on Apple ipad 2


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Plan to Manage Power Quality

The past issues of e-power have featured discussions on understanding and basic management of power quality.

In this issue of e-power we explore  practical guidelines for addressing power quality issues within the company to achieve 24X7 uptime.

Every electrical system is unique

The approach to address power quality issues at every facility will also have to be different. A facility centric preventive maintenance plan is the first step to better power quality. Establishing index for various electrical parameters like voltage, current, power etc. has emerged as an innovative approach in power quality monitoring.

A regular monitoring of these indices is effective in identifying and solving problems caused by power quality.

Every problem has a history

Analyzing power quality is a bit like annual health check-up. The doctor monitors various parameters in view of various factors like age, lifestyle etc. and classifies it as a problem. For example, high blood pressure at young age is a problem that needs deeper intervention but at relatively old ages it is more about keeping it low through medicine. Similarly, analysis of electrical systems has to be performed in view of its historical trend.

System disturbances and historical trends have to at the center while analyzing data for indices. For example, if the system performs without a problem within 1% limit in voltage unbalance  this could be considered normal for that system. Only those data patterns or ranges of the index that have a clear association with disturbances in the past have to be observed and managed for better power quality.

Understanding the difference between acceptable and abnormal power quality events based on the change in indices may require long experience of working with the in-house electrical systems. 

The electrical system can be configured for continual or periodic monitoring of the electrical indices discussed above. While a continuous monitoring system is ideal, it can also be costly.

Proactive steps to manage electrical indices

Once the normal values for electrical indices are identified for a particular system, it is easier to identify the problems at system or equipment level. Tracking of historical index data can be useful in revealing the extent to which change in one parameter affects others. Proactive steps can then be taken in through scheduled and predictive maintenance.

In the earlier newsletters, we have already discussed about two critical issues concerning power quality – that is, having the technology to monitor power quality and dedicated manpower to own up that responsibility. Using electrical indices discussed above could serve as the next step in solving your power quality challenges.

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Insights From Life and Work of Steve Jobs ….

The founder of Apple Inc., legendary Steve Jobs passed away on October 5, 2011. Jobs also was co-founder and previously served as chief executive of Pixar Animation Studios.

Steve had a very challenging childhood. A college dropout, Steve will be known for challenging the norm. His commencement speech at Stanford University will always remain as the best presentation of his life, philosophy, values and work.

The India Connection.

Steve travelled to India to visit Neem Karoli Baba at his Kainchi Ashram in the late 70′s in search of spiritual enlightenment. He adopted Buddhism along the way and had his head shaved and also wore traditional Indian clothing. He later said that people around him who did not share his countercultural roots could not fully relate to his thinking.

This is a collection of insights from Steve’s life, his writings, interviews, videos and articles on the web.

Seven Insights From the Life and Work of Steve Jobs

  1. I was worth about over a million dollars when I was 23 and over 10 million dollars when I was 24, and over a hundred million dollars when I was 25 and it wasn’t that important because I never did it for the money.
  2. The only way to do great work is to love what you do. If you haven’t found it yet, keep looking. Don’t settle. As with all matters of the heart, you’ll know when you find it.
  3. You can’t connect the dots looking forward, you can only connect them looking backwards. So you have to trust that the dots will connect somewhere in your future. You have to trust in something – your gut, destiny, life, karma, whatever. Because believing that the dots will connect down the road, will give you the confidence to follow your heart, even when it leads you off the well worn path path.
  4. In most people’s vocabularies, design means veneer. It’s interior decorating. It’s the fabric of the curtains or the sofa. But to me, nothing could be further from the meaning of design. Design is the fundamental soul of a human-made creation that ends up expressing itself in successive outer layers of the product or service.
  5. I would trade all of my technology for an afternoon with Socrates.
  6. We don’t get a chance to do that many things, and every one should be really excellent. Because this is our life. Life is brief, and then you die, you know. And we’ve all chosen to do this with our lives. So it better be damn good. It better be worth it.
  7. …Almost everything — all external expectations, all pride, all fear of embarrassment or failure — these things just fall away in the face of death, leaving only what is truly important. Remembering that you are going to die is the best way I know to avoid the trap of thinking you have something to lose. You are already naked. There is no reason not to follow your heart.

 

 

 

 

 

 

 

 

 

 

 

 

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